Search results
1 – 8 of 8Xibing Li, Tian Cheng, Ming Li, Mingjian Li, Ruren Wu and Yingsi Wan
The purpose of this study with the rapid development of the heavy/large mechanical equipment, the heavy computer numerical control (CNC) vertical lathe has become the ideal…
Abstract
Purpose
The purpose of this study with the rapid development of the heavy/large mechanical equipment, the heavy computer numerical control (CNC) vertical lathe has become the ideal processing equipment for the parts of those mechanical equipments. The main factor which affects the machining quality and efficiency of heavy CNC vertical lathe is the mechanical properties of the hydrostatic thrust bearing.
Design/methodology/approach
This paper did the research based on the large size sector oil pad’s lubrication performance of the hydrostatic thrust bearing in the heavy/large equipments, establishing the lubrication performance distribution mathematical model of the velocity field, flow field, pressure field and so on, analyzing the bearing behavior of the large size sector oil pad.
Findings
The results show that the oil flow generated by the plate relative motion will be greater than that generated by the pressure difference in area B, with the rotational speed’s increasing of the hydrostatic thrust bearing, and the direction is opposite. The oil flow generated by the centrifugal force will be greater than that generated by the pressure difference in area C, with the rotational speed’s increasing of the hydrostatic thrust bearing, and the direction is opposite. When the rotational speed of the hydrostatic thrust bearing is too high, the friction heat will be not easy to be sent out. The bearing rotating speed should be lower than the comparatively smaller one of ω1 and ω2, which can help avoid the rise of too high temperature.
Originality/value
The research provides powerful theoretical foundation for practical application of the large size sector oil pad hydrostatic thrust bearing, its structure design and operating reliability, realizing the lubrication performance prediction of the large size hydrostatic thrust bearing.
Details
Keywords
Jun-peng Shao, Guang-dong Liu and Xiaodong Yu
This paper aims to improve the bearing capacity of hydrostatic thrust bearing under working conditions of high speed and heavy load; a new wedge-shaped structure opened on an edge…
Abstract
Purpose
This paper aims to improve the bearing capacity of hydrostatic thrust bearing under working conditions of high speed and heavy load; a new wedge-shaped structure opened on an edge of oil seal is put forward, the loss and insufficiency for hydrostatic bearing capacity are made up by using dynamic pressure, and then, hydrostatic hydrodynamic lubrication is realized.
Design/methodology/approach
Oil film three-dimensional models of unidirectional and bi-directional hydrostatic hydrodynamic oil pad are established by using UG. The oil film pressure fields of two kinds of oil pad are simulated by using ANSYS ICEM CFD and ANSYS CFX; the pressure fields distribution characteristics are obtained, and the effects of workbench rotary speed and bearing weight on pressure field are analyzed. Also, the experimental verification is made.
Findings
The results demonstrate that with an increase in workbench rotary speed, the oil film pressure of two kinds of hybrid oil pad increases gradually, and the maximum pressure of the bi-directional one accounts for 95 per cent of the unidirectional one when the load is constant. With an increase in load, the oil film pressure of two kinds of hybrid oil pad increases gradually, the difference between them is 9.4 per cent under the condition of load of 25 t when the rotary speed is constant.
Originality/value
The paper can provide theoretical basis for a structure design of hybrid thrust bearing under different rotary speed and load conditions, and compensate the shortage of static pressure-bearing capacity by using dynamic pressure, improve the stability of vertical CNC machining equipment.
Details
Keywords
Xibing Li, Weixiang Li, Xueyong Chen, Ming Li, Huayun Chen and Xin Yue
The purpose of this paper is to examine the effect of application of a heat pipe in an aspect of hydrostatic thrust bearings on thermal balance and deformation and the role of…
Abstract
Purpose
The purpose of this paper is to examine the effect of application of a heat pipe in an aspect of hydrostatic thrust bearings on thermal balance and deformation and the role of this application in increasing the rotating speed of a workbench.
Design/methodology/approach
Numerical simulations of oil film temperature field, the temperature field and thermal deformation of the bearing’s workbench and base were performed by finite element analysis (FEA) software for both the traditional hydrostatic thrust bearings and the heat pipe ones.
Findings
Oil pad and workbench of the hydrostatic thrust bearings are fabricated with a heat pipe cooling structure, which can take away most of the heat generated by shearing of the oil film, control the temperature rise and thermal deformation of the hydrostatic thrust bearing effectively, avoid the dry friction phenomenon and finally improve the processing quality of equipment.
Originality/value
The heat pipe hydrostatic thrust bearings could control the temperature rise and thermal deformation of the hydrostatic thrust bearing effectively, avoid the dry friction phenomenon and improve the processing quality of equipment.
Details
Keywords
Xibing Li, Tian Cheng, Ming Li, Mingjian Li, Ruren Wu and Yingsi Wan
This paper aims to research the lubrication performance of large-size rectangular oil pad in hydrostatic thrust bearing for heavy computer numerical control (CNC) vertical lathe.
Abstract
Purpose
This paper aims to research the lubrication performance of large-size rectangular oil pad in hydrostatic thrust bearing for heavy computer numerical control (CNC) vertical lathe.
Design/methodology/approach
The research establishes the mathematical models of velocity, flux and pressure fields, etc., for lubrication performance distribution, and analyzes its load-bearing behavior.
Findings
When hydrostatic thrust bearing’s rotating speed is within ω1-ω2, the oil flow generated by plate’s relative motion is greater than that generated by pressure difference and centrifugal force, and in the opposite direction, making it not easy to emit friction heat, so the rotating speed range ω1-ω2 should be avoided for bearing.
Originality/value
The research provides powerful theoretical basis for the structure design, operating reliability and practical application of large size rectangular oil pad hydrostatic thrust bearing, and realizing the prediction of its lubrication performance.
Details
Keywords
Yanqin Zhang, Zhiquan Zhang, Xiangbin Kong, Rui Li and Hui Jiang
The purpose of this paper was to obtain the lubrication characteristics of heavy hydrostatic bearing in heavy equipment manufacturing industry through theoretical analysis and…
Abstract
Purpose
The purpose of this paper was to obtain the lubrication characteristics of heavy hydrostatic bearing in heavy equipment manufacturing industry through theoretical analysis and numerical simulation.
Design/methodology/approach
This paper discusses the influence of oil film thickness variation on velocity field, outlet-L and outlet-R flow velocity under the hydrostatic bearing running in no-load 0 N, load 400 KN, full load 1,500 KN and rotating speeds of 10 r/min, 20 r/min, 30 r/min, 40 r/min, 50 r/min and 60 r/min, by using dynamic mesh technology and FLUENT software.
Findings
When the working table rotates clockwise, in the change process of oil film thickness, the fluid flow pattern of the lubricating oil at the edge of the sealing oil is the rule of laminar flow, and the oil cavity has a vortex. The outlet-R flow velocity becomes higher and higher by increasing the bearing load and working table speed, and the flow velocity increases with the decrease in oil film thickness; the outlet-L flow velocity increases with the decrease in oil film thickness under low rotating speed (less than 10 r/min) condition and decreases with the decrease of oil film thickness under high rotating speed (more than 60 r/min) condition.
Originality/value
The influence of the oil film thickness on the flow state distribution of the oil film was analyzed under different working conditions, and the influence rules of oil film thickness on the flow velocity of hydrostatic bearing oil pad was obtained by using dynamic mesh technology.
Details
Keywords
Yanqin Zhang, Pengrui Kong, Yanan Feng and Lili Guo
To investigate the effects of hot oil carrying (HOC), the purpose of this paper is to present a new calculation method of oil film temperature which takes the effects into account…
Abstract
Purpose
To investigate the effects of hot oil carrying (HOC), the purpose of this paper is to present a new calculation method of oil film temperature which takes the effects into account and defines the factor of HOC.
Design/methodology/approach
Based on finite volume method, the paper studied the temperature characteristics in high speed and the condition of variable viscosity from the temperature field and flow field of the film, and the thermal rule of HOC is revealed. The theoretical values are in good agreement with the experimental results.
Findings
The results show that, for this structure of hydrostatic bearing, the phenomenon of HOC does not occur until the work speed is more than 10 r/min under any load condition. And it always happens in the total range of load, from 0 to 320 kN, when the speed is over 60 r/min. Moreover, the film temperature increases sharply, when the phenomenon happens in high speed, and the influence of the speed is greater than the effect of load on the temperature rise.
Originality/value
The results would help to increase the speed of CNC machine tools and the design on structure of the bearing in engineering practice.
Details
Keywords
Mubing Yu, Xiaodong Yu, Xuhang Zheng, Hang Qu, Tengfei Yuan and Daige Li
This paper aims to describe a theoretical and experimental research concerning influence of recess shape on comprehensive lubrication performance of high speed and heavy load…
Abstract
Purpose
This paper aims to describe a theoretical and experimental research concerning influence of recess shape on comprehensive lubrication performance of high speed and heavy load hydrostatic thrust bearing with a constant flow.
Design/methodology/approach
The lubrication performance of a hydrostatic thrust bearing with different recess shape under the working conditions of high speed and heavy load has been simulated by using computational fluid dynamics and finite volume method.
Findings
It is found that the comprehensive lubrication performance of a hydrostatic thrust bearing with circular recess is optimal. The results demonstrate that recess shape has a great influence on the lubrication performance of the hydrostatic thrust bearing.
Originality/value
The simulation results indicate that to get an improved performance from a hydrostatic thrust bearing with constant flow, a proper selection of the recess shape is essential.
Details
Keywords
The breakdown of laminar flow in the clearance space of a journal is considered, and the point of transition is considered in relation to experiments carried out with ‘bearings’…
Abstract
The breakdown of laminar flow in the clearance space of a journal is considered, and the point of transition is considered in relation to experiments carried out with ‘bearings’ of large clearance. Experiments involving flow visualization with very large clearance ratios of 0.05 to 0.3 show that the laminar regime gives way to cellular or ring vertices at the critical Reynolds number predicted by G. I. Taylor for concentric cylinders even in the presence of an axial flow and at a rather higher Reynolds number in the case of eccentric cylinders. The effect of the transition on the axial flow between the cylinders is small. The critical speed for transition as deduced by Taylor, is little affected by moderate axial flows and is increased by eccentricity. The effect of critical condition on the axial‐flow characteristics of the bearing system appears to be negligible, again for moderate axial flows. Assuming that the results can be extrapolated to clearances applicable to bearing operation, the main conclusion of this paper is that the breakdown of laminar flow, which is a practical possibility in very high‐speed bearings, is delayed by eccentric operation.